GB/T 8815-2008 Meet the requirements of various products in GB / T 8815-2008 High production efficiency and stable performance Use: power cable, control cable -50 - 40 36 Excellent low temperature performance, Low temperature impact Brittle Point can reach - 50 , and provide high flame retardant and cold resistant products, which can meet the low temperature - 40 ,OI 36 Difficulty: balance of flame retardant, low temperature and mechanical properties 使 Use: power cable and control cable used in cold area Products and Applications production Shanghai Kaibo Compounds Co., Ltd, founded in 1993, is an enterprise with Shanghai famous brand which is invested, hold and managed by Shanghai Cable Research Institute. Kaibo is specialized in researching, developing and producing insulation and jacket compounds for wire and cable. The sale revenue in 201 8 is RMB 1.32 b illion. 1993 线 20 20 15 亿 After more than 2 0 years’ development, Kaibo has become the well-known brand in Chinese wire and cable industry which is one of the cable compounds enterprises with complete catalogues, comprehensive technology, maximum new products and technology market sharing. Kaibo is also the most important compounds manufacturer in wire and cable industry. Kaibo is supplying cable insulating and jacket compounds for many national significant projects successively. Kaibo is equipped with high molecular material compounds apparatus which is in the lead position in domestic industry. 线 线 31334 m 2 500 N on-halogen jacket /sheath compounds Silane cross-linking Polyethylene sheath PE Product Country Mal aysia 西 South Africa Vietnam Japan 3000 tons exported in 2020 2020 3000 IATF 16949 Quality system certificate Safety production standardization certificate Brand P atent for I nvention 43 Utility Model 4 50 600 5 Currently Kaibo has 50 production lines which are suitable for different products and technologies. The daily producing capacity is average 6 00 tons . 5 5 workshops 50 线 50 product lines 15 150,000 T 2. (Compounds) PVC Low smoke, non-halogen Silane cross-link PVC PE Special products PVC OI 32-40 Excellent flame retardant performance, OI range 32-40, and strong crusting of sheath material during combustion + PVC A Silane crosslinked insulation + high flame retardant PVC cable select the material with appropriate oxygen index according to the structure, which can burn class a through bunching Difficulty: balance of flame retardant performance and low temperature performance Use : power cable and control cable with high flame retardant requirements PVC High flame-retardant PVC compound PVC General PVC compound Currently Kaibo plant area 31334 has more than 4 0 0 staffs. Its team group is composed by the research and technique professors from Shanghai Cable Research Institute. HCl ≤350 HCl ≤100mg/g Lower smoke emission and HCl emission, smoke density flameless ≤ 350, HCl emission ≤ 100mg / g 30% The light transmittance of suitable cable structure can reach more than 30% 15.0MPa Difficulty: high tensile strength, up to 15.0mpa Use : power cable with light transmittance requirement PVC Cold-resistant PVC compound PVC Low smoke, low halogen PVC compound ≤70A 使 线 Elastomer compound has excellent elasticity and softness, hardness ≤ 70A, it can partly replace rubber and simplify wire production process. 线 线 Use : elevator cable, audio wire and other flexible mobile cable and wire 90 × 24h IRM902# 80A 使 NBR compound has excellent oil resistance ( 90 × 24h,IRM902# oil) and softness (hardness about 80A) , and the softness changes little with temperature, so it can be used in low temperature places. The anticorrosive material can meet the requirements of oil resistance, acid resistance, alkali resistance and sodium chloride solution resistance. 线 线 Use: motor lead wire, mine cable and other soft moving, oil resistant cable and wire PVC elastomer compound and NBR compound PVC Other conturies standard : (115 × 504h), AS/NZS standard AS/NZS 3808:2000 High requirements for thermal aging (115 × 504h), special oven UL : VW-1 ULstandard UL1581 UL758 UL62 UL83 ,VW-1 VDE : (140 × 336h) VDE standard DIN VDE 0207 High requirements for thermal aging ( 140 × 336h) PVC C ommunication cable use PVC Ultrahigh voltage insulating sheath for cable use 110kV GB/T 11017-2014 GB/T 18890-2015 5.0 × 10 11 Ω·m The sheath compound is designed according to the requirements of the standard GB / T 11017-2014 and GB / T 18890-2015 for 110kV and above cables, and its electrical performance can reach more than 5.0 × 10 11 Ω· M. PVC 便 The semi-conductive compound has ultra-low volume resistivity and excellent extrusion processing performance, which can completely replace graphite coating and be used for coating of PVC UHV cable sheath, so as to improve the preparation of detection and reduce environmental pollution, and improve the convenience of cable transportation and construction. PVC M edium and low voltage cable use GB/T 8815-2008 使 28-40 -20 —-50 70A-95A According to GB / T 8815-2008, it is used for sheath and insulating materials of medium and low voltage power cables, and provides different products with OI of 28-40, low temperature of - 20 - 50 and hardness of 70a-95a for selection according to different flame retardant requirements and use environment requirements. 使 线 2.0 线 ≤4% It has a high extrusion speed and a unique extrusion process, which has the least impact on the pitch of the core. The thermal shrinkage of 2.0 loose thread can be less than or equal to 4%. LS HF flame -retardant polyolefin compound LS HF flame-retardant polyolefin jacketing compound LSNH flame-retardant polyolefin insulation compound LS HF flame-retardant polyolefin filled compound CAB 5505N CAB 5505A CAB 5505B1 CAB 5505BS CAB 5505N Anti-cracking CAB 5505A High flame-retardant CAB 5505B1 Low heat release CAB 5505BS High flame-retardant and Low heat releas e CAB 550 2 High flame-retardant and Low heat releas e CAB 550 4 General CAB550 4G Low heat release LS HF compound Key indicators F lame-retardant Heat release performance IEC60332 A ca B ca C ca GBT 31247 B1 Equivalent to CPR B2ca Anti-cracking GB/T32129-2015 130 × 1h
Performance difference 目名称 Test items Unit CAB5505N CAB5505A CAB5505B1 CAB5505BS CAB5504 CAB5504G 密度 Density g/cm 3 1.50 1.54 1.57 1.56 1.63 1.68 低温冲 脆化温度 Cold impact -40 -55 -50 -40 氧指数 Limited oxygen index % 38 40 42 45 45 51 烟密度 (ISO) 有焰 Smoke density ( ISO ) flaming mode ≤100 96 80 85 80 79 72 无焰 Flameless mode ≤350 343 322 307 300 295 284 热释 放速率 heat release rate(HRR) KW/m 2 210.09 123.18 106.67 100 88.76 62.68 总热释 放量 Total heat release(THR) MJ/m 2 63.35 64.35 44.2 40 33.68 20.65 总热释 放烟量 Total smoke production(TSP) m 2 1.91 1.04 0.85 2.09 5.96 6.72 A Flame A type 电缆结构 Cable structure 导体 C onductor 绝缘 I nsulation 阻燃包带 Flame retardant tape 隔氧层 F illed 阻燃包带 Flame retardant tape 铠装 Armour 阻燃包带 Flame retardant tape 外护套 jacketing CAB5505N CAB5505A CAB5505B1 B Flame B type 电缆结构 Cable structure 导体 C onductor 绝缘 I nsulation 阻燃包带 Flame retardant tape 隔氧层 F illed 阻燃包带 Flame retardant tape 铠装 Armour 阻燃包带 Flame retardant tape 外护套 jacketing CAB5505N CAB5505A B 1 Level B 1 电缆结构 Cable structure 导体 C onduct or 绝缘 I nsulati on 阻燃包带 Flame retardant tape 隔氧层 F illed 阻燃包带 Flame retardant tape 铠装 Armour 阻燃包带 Flame retardant tape 外护套 jacketing CAB5505N( ) Medium-voltage CAB5505A ( 中低 ) Medium and low pressure CAB5505B1 ( 中低 ) Medium and low pressure CAB5505BS ( ) Control cable Test equipment Cross-link insulation compounds 105 125 150 polyolefin insulation compound Silane cross-linking polyolefin Ultraviolet irradiation cross-linking compounds Silane cross-linking compounds Irradiation cross-link ing compounds LSNH flame-retardant polyolefin insulation compound There are many raw material manufacturers, and the technology is relatively mature. 线 Fast extrusion speed; Advantage The product needs irradiation, and the process is complex, especially if there is no irradiation accelerator, it must be outsourced irradiation, and the product quality and delivery time cannot be controlled by itself; The irradiation cost is very high, not only including the irradiation cost, but also the extra transportation cost. There are many manufacturers of raw materials and their performance is uneven. D isadvantage Irradiation cross-link ing insulation compounds Ultraviolet irradiation cross-linking compounds 线 The process is simple, which can realize online extrusion and timely cross-linking, and improve the delivery efficiency of finished products. 使 The original extruder equipment can be used; the equipment investment and overall energy consumption are low, and the cost is saved; Low material price, saving material cost; 使 便 便 广 The equipment is easy to use and maintain, the process operation is simple, and it is easy to be widely used in industrial production. When the material is shut down in the extrusion process, there will be no pre cross coupling effect, and the screw is not cleaned, which saves manpower, material and electric energy. Advantage UV energy consumption is high, and the cost increases greatly. The UV lamp needs to be replaced frequently, which increases the additional cost, and it is difficult to determine when the lamp needs to be replaced. If the replacement is not timely, it is easy to produce non crosslinked waste products, and once non crosslinked waste products appear, repeated irradiation will not cross-linking; 线 线 线 The extrusion speed is very slow, and the extrusion speed must be fixed. If it is too slow, the wire will be easily damaged, and if it is too fast, it will not be cross-linked. Color and product thickness have great influence on crosslinking. D isadvantage CUV-6125J Silane cross-linking LSHFH insulation compounds 130m/min The extrusion speed is fast and the maximum is 130m / min. 便 It is easy to crosslink, and can be naturally crosslinked or steam crosslinked without external irradiation. The crosslinking property of the product is stable, the extrusion speed does not affect the crosslinking, and the color and thickness do not affect the crosslinking. Although the cost of materials is slightly higher, the total cost is lower than that of irradiation crosslinking (including irradiation cost and transportation cost) and UV crosslinking (including UV irradiation power consumption cost). Advantage For new materials, the technical personnel of cable factory don ` t know enough about this material, and problems such as improper operation will occur during extrusion, resulting in a small amount of losses. D isadvantage Application 线 线 线 线 线 Foreign products: construction line, automobile line, nuclear power station line, ship line, solar energy line, etc. 线 线 Domestic products: construction line (wire laying) CAX-5580J MB-5580A cross- linking PE insulation compounds Ultraviolet irradiation cross-linking compounds Silane cross-linking compounds Irradiation cross-link ing compounds PE PE PE jacketing PE PE insulation PE F lame-retardant PE compounds Species: LLDPE 0.925-0.940 MDPE 0.940-0.955 HDPE 0.955-0.978 User Low voltage power cable 0.6-10KV Medium voltage power cable 10-35KV High voltage power cable 66-500KV Species LLDPE 0.925-0.940 HDPE 0.940-0.978 User 线 线 Communication insulated wire, computer cable insulated and other small wires PE F lame-retardant PE compounds non-halogen Low temperature -50 +30/30 A pplied to the cold outdoor in the North Anti-cracking 150 *7kg*1h Armored cable does not crack F lame- retardant A/B/C Good self extinguishing, bunched flame retardant A / B / C High temperature 110 *6h Small thermal deformation under high temperature and pressure Mg Si Special products The Ceramic Polyolefin Oxygen-barrier compounds 退 anti-insects jacket compounds 线 Railway rolling stock cable compounds S olar cable compounds 线 Auto wire compounds TPE S emi-conductive compounds PE F lame-retardant PE compounds Key performance 目名称 Test items Unit 指标 (ST7) 无卤型 non-halogen 拉伸 Tensile strength Mpa 12.5 14.5 断裂伸长率 Elongation % 300 400 密度 Density g/cm 3 / 1.29 炭黑含量 Carbon black content % 2.5±0.5 ≥2.0* 氧指数 Limited oxygen index % / 28-30 低温脆化温度 Low temperature impact Brittle Point / -50 * 湿 * ST7 After adding a large number of flame retardants, when testing the carbon black content of the formula, the flame retardant will continue to decompose during the whole testing process, resulting in the carbon black content test value far higher than the theoretical value, resulting in the carbon black content of flame retardant polyethylene can not meet the ST7 standard.
Used for ultra-power cable and submarine cable Good surface Suitable for continuous large length extrusion GB/T 11017-2014 GB/T 32346-2015 Meet the nation standards of GB/T 11017-2014 and GB/T 32346-2015 271 ADD: No.271, Yongle Village, Nanxiang Town, Jiading District, Shanghai, China 200000 PHONE: +021 5912 2227 +021 5912 9130 FAX: +021 5917 4217 Contact Us The Ceramic Polyolefin Oxygen- barrier compounds 线 A uto wire compounds 线 线 German standard ISO 6722 DIN 72551 VW 60306 FLR2X FLR9Y-A FLR9Y-B 线 Japanese standard JASO D611 JASO D608 AESSX AEX 线 American standard SAE 1127 SAE 1128 GXL TXL SXL FIAT Italian FIAT enterprise standard FIAT 91107/15 T3-125 线 T3-125 PP 线 Chinese standard GB/T 25085-2010 QC/T730-2015 QB-C QB-D QC/T 1037-2016 EV cable Other relevant vehicle enterprise standards ISO 6722 T1~T8 T1~T4 T1 -40 85/90 PVC T2 -40 100/105 PVC T3 -40 120/125 , PVC CVC-2531 PP CAB-1251 125 线 CAR-1251 T4 -40 150 150 线 CAR-1501 线 6 线 线 Automobile wire-har ness testing equipment TVAB Imported tvab scratch resistant machine Low temperature winding test instrument 150 线 QB-D 10mm 2 150 x 3000h 1kV 1min 0.5 mm 2 0.75 mm 2 10mm 2 PASS 150 x3000h 穿 PASS 线 China standard TJ/CL 254-2014 TJ/CL 313-2013 GB/T 12528-2008 TB/T 1484-2010 TB/T 1484-2017 European standard EN 50264-2008 EN 50306-2002 American standard GE GE Transportation procurement technical specification Japanese standard TJ/CL 313-2013 线 EMU type I cable French standard NFF 63826 NFF 63808 Relevant test standards EN 50305 IEC 60811 GB/T 2951 DIN 5510 BS 6853 EN 45545 ... EN 50264 EI101-EI110 2-1 2-2 EI 101 EI 102 EI 103 EI 104 EI 105 3-1 3-2 EI 106 EI 107 EI 108 EI 109 EI 110 EN 50264 EM101-EM104 EM 101 EM 102 EM 103 EM 104 Key performance indicators 90 I nsulation resistance S cratch resistant Dynamic cut through 湿 DC stability (humidity resistance) Oil resistance Low temperature resistance Bunching test Special performance indicators 使 寿 90 ×30 Service heat life requirements (90 × 30 years) The infrared spectrum of material cannot be changed PV cable compounds 2 Pfg 1169/08.2007 2 Pfg 1940/12.2011 2 Pfg1990/05.2012 线 25 使 寿 P V cable is mainly used for outdoor laying, so it must be moisture- proof, wear-resistant, high and low temperature resistant, acid and alkali resistant, UV resistant, and meet the 25 year service life. TUV TUV PV cable insulation and jacketing EN50618-2014 2Pfg1169 ≥60% 250 This standard is an upgraded version of 2pfg1169, which puts forward higher requirements for materials, such as cable transmittance ≥ 60%, and hot extension test temperature of 250 . EN EN PV cable insulation and jacketing UL UL PV cable insulation and jacketing UL4703-2010 The cable temperature class and rated voltage class are more, the material type is not limited to low smoke and halogen-free, but the combustion test requirements are higher. PV cable compounds Basic performance 线 Railway rolling stock cable compounds PV cable compounds PE CAB2009 D≥64 Super high hardness (hardness D ≥ 64) Good processing performance JB/T10696-2011 Good anti termite effect, reaching the first level of anti termite (JB / T 10696-20 11 ) JB/T10696-2011 Rat prevention is above level II (JB / T 10696-20 11 ) 退 anti-insects” jacket compounds 退 CAB3000 半导电PE料 Semi-conductive PE compounds